Feature Architecture

OptiStack
Feature Architecture

Mechanically correct. Inventory-aware. Shop-floor deployable slitting setup software designed for precision engineering teams.

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Clearance: 0.05mm VALID

Engineered for Accuracy

Built by engineers for operators. OptiStack reduces setup time by 40% while eliminating shim calculation errors.

Machine Configuration

Define arbor specs, capacities, and default parameters. Support for multiple machine profiles within a single workspace.

Inventory Intelligence

Track every knife and spacer. Real-time validation against available inventory ensures generated setups are physically possible.

Dual Unit System

Seamlessly switch between Metric (mm) and Imperial (in) display modes without affecting underlying stored precision.

Face Geometry Logic

Advanced algorithms handle standard consistent engagement or alternating "Zig-zag" face patterns for complex slit requirements.

Shim Management

Toggle Plastic Shim Mode for micro-adjustments. The engine automatically calculates the optimal shim combination for any width.

Shop Floor Output

Generate clean, operator-friendly PDF setup sheets with visual stacking diagrams and clear instruction sets.

Configuration Engine

Machines that adapt to your line parameters.

Configure exact constraints for your slitting lines. OptiStack respects maximum coil diameter, thickness limits, and arbor setups to prevent out-of-spec job creation.

  • Arbor Setup & CapacityDefine top/bottom arbor dimensions, max coil width, and thickness constraints.
  • Default ConfigurationSet default machines for rapid job entry while retaining the ability to override.
  • Side & Pack DefinitionsSpecify fixed side orientation (Left/Right) and end pack requirements.

Standard Slitting Line

1250 class configuration
ACTIVE
Max Coil1250 mm
Max Thk3.2 mm
Capacity100%
Clamp RSV50 mm
Fixed Side RIGHT
End Pack25 mm
Tooling Management

Complete digital twin of your tooling inventory.

Say goodbye to missing spacers. OptiStack visualizes your entire inventory of knives and metal spacers, organized by OD/ID groups for rapid selection.

Knives

Manage multiple knife sets with distinct thickness and diameter properties. Track sharpening history and lifespan.

Spacers

Granular control over metal spacer inventory. Group by OD/ID for easy compatibility checking during setup.

Metal Spacers

18 items across 4 widths
60Total Units
L
100mm
8
M
50mm
12
S
40mm
15
F
1.04mm
25
Inventory synced
OD/ID: 200/100

Advanced Knife Engagement

Handle complex slitting patterns with built-in support for different engagement logic.

Standard knife engagement

Standard

Consistent knife face engagement per arbor. The default mode for most industrial applications.

Alternating (zig-zag) knife engagement

Alternating face (Zig-zag)

Alternates the active knife face at each slit. Creates interlocking pattern with alternating pocket lengths.

Edge Quality Management

Track and optimize edge quality for every slit.

After a job is saved, assign edge quality ratings to each slit. Rate inbound and outbound edges on a precise 1-8 scale with visual reference images. Build a quality history that improves future setups.

  • 8-Point Rating ScaleRate edges from "Too Loose" to "Extremely Tight" — matching industry-standard evaluation criteria.
  • Visual Reference ImagesCompare your slit edges against reference photographs for consistent, objective ratings.
  • PDF Export with Quality DataExport complete setup sheets including edge quality ratings for quality control documentation.

Edge Quality Ratings

Per-slit edge analysis
3 RATED
SlitWidthInboundOutbound
#1125mm
5
5
#2200mm
4
6
#3150mm
5
5
Reference Scale1 (Loose) → 8 (Tight)
1
Loose
3
OK
5
Tight
7
V.Tight
Support

Technical FAQ

OptiStack includes a dedicated "Plastic Shim Mode". When enabled, the algorithm will first solve using metal spacers, then automatically calculate the remaining gap and suggest the precise plastic shim combination required to reach 0.00mm tolerance.
Absolutely. OptiStack stores all values in high-precision floating point numbers. The UI toggle simply changes the display format. No rounding errors are introduced by switching view modes.
Yes. OptiStack supports shimless operation using Fraction Kits (F-0.10 and F-0.01 spacers). This allows decimal width accuracy without plastic shims, using only metal inventory for professional-grade setups.
OptiStack will not fake a setup. If your inventory cannot realize the required pocket widths within your tolerance band, it returns a blocking reason and a missing tools list (exact spacer widths and quantities needed).
Once a job is saved, you can assign edge quality ratings (1-8 scale) to each slit's inbound and outbound edges. Reference images help ensure consistent ratings. All edge quality data exports to your PDF setup sheets for quality control documentation.