Программное обеспечение для настройки ножей продольной резки — за минуты.
Профессиональное программное обеспечение для настройки ножей, используемое линиями продольной резки по всему миру. Введите ширину рулона, схему резки и инвентарь — получите карту сборки оправки со спецификацией, готовую для цеха.
Shop-floor Setup Preview
See exactly how your arbors will look — individual spacer components within each pocket
Setup Details
Job Input
Pattern:
Legend
Clamp Reserve
60mm
Effective Build
1350mm
Fixed Reserve
30mm
Why steel service centers switch to OptiStack
vs. how most slitting operations handle arbor setup today
| Capability | OptiStack Pro | Excel / Paper | Generic ERP |
|---|---|---|---|
| Builds from actual inventory only | ✓ | ✗ | ✗ |
| Detects unbuildable setups before loading | ✓ | ✗ | ✗ |
| Arbor stack map with visual diagram | ✓ | ✗ | ✗ |
| Printable shop-floor PDF with BOM | ✓ | Manual | Some |
| Shimless + plastic shim modes | ✓ | ✗ | ✗ |
| Alternating knife engagement | ✓ | ✗ | ✗ |
| Typical setup time | < 1 min | 45–120 min | 30–60 min |
14-day free trial · No credit card required
35+
Years of Slitting Expertise
Decades of real factory-floor experience built into every algorithm
12+
Countries Using OptiStack
Steel service centers across Asia, Europe, and the Americas
<60s
Average Setup Time
From job entry to printable shop-floor BOM
“We used to spend 45 minutes per setup with spreadsheets. OptiStack cut that to under a minute — and we haven't had a single mis-build since.”
R. Kumar
Shift Supervisor · Steel Service Center, India
“The inventory-aware solver is a game-changer. Every setup it generates is actually buildable — no more surprises on the shop floor.”
M. Santos
Plant Manager · Coil Processing, Brazil
Join slitting operations worldwide · No credit card required
Smart Setup Finder
Finds best spacer combination from your inventory
Step 1
Your Spacers Loaded
Step 2
Target Width Entered
Step 3
Best Fit Calculated
Step 4
Load Order Generated
Result
Setup Ready for Shop Floor
Error
±0 µm
±5 µm
Tolerance
100%
Inventory-Based
Automated slitting line setup — from your actual inventory.
Our solver scans your complete spacer inventory and finds the optimal combination for any target width — using only what you actually have in stock. Every setup is buildable. Every BOM is verified against your real parts.
Scans your full inventory to find the best spacer combination
Eliminates burrs by optimizing knife-to-spacer positioning
Generates load order ready for the shop floor in seconds
Algorithm Performance
Live99.7%
Edge Quality
<0.3s
Solve Time
100%
Inventory-Verified
Optimal slitting machine configuration generated
Slitting line setup software that
generates arbor setups + BOM.
Save machine presets, load your knife/spacer inventory, and generate a printable setup map for every job.
Machine presets
Store arbor dimensions, reserves, and clearance rules once. We handle the math for every future build.
Inventory-only builds
Algorithms that use only the knives and spacers you actually have in stock—no physically impossible setups.
Setup map + BOM
Generate a top & bottom arbor build sheet with exact spacer widths and quantities for the shop floor.
14-day free trial · No credit card required · Setup takes 2 minutes
Built with 35+ years of slitting-line experience.
OptiStack isn't just software; it's the culmination of decades on the factory floor. We've refined our algorithms to solve real-world challenges that generic ERPs miss.
Longer Knife Life
Rotation guidance that reduces edge wear and extends time between regrinds.
Zero-Error Visualizations
Interactive 2D diagrams for arbor setup, ensuring operators get it right the first time.
Dynamic Waste Reduction
Intelligent trim management that recovers value from every coil millimeter.
Часто задаваемые вопросы
Quick answers about OptiStack's shimless tooling and fractional kit workflow.
Что такое программное обеспечение для ножей продольной резки?
Как работает программа настройки ножей?
landing.faq.items.setupTime.q
landing.faq.items.burrReduction.q
Может ли OptiStack генерировать печатные карты настройки?
Может ли OptiStack работать без пластиковых прокладок?
Как система работает с пластиковыми прокладками?
Точно ли преобразование имперских единиц для прецизионной работы?
Что происходит, если мой инвентарь не может собрать настройку?
Как работает управление качеством кромки?
landing.faq.items.erpIntegration.q
landing.faq.items.multiMachine.q
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